Core ideas for solar frame mold design and mold repair

21 Sep,2026


Flow speed control: The T-shaped C side is the focus, a combination of flow resistance + flow diversion.

· Flow speed control: The T-shaped C side is the focus, a combination of flow resistance + flow diversion. The fast position adds flow resistance, and the slow position does flow diversion to balance the metal flow rate in the entire circle.
· Work belt: stepped segmented design, the length can be adjusted individually at the corner position.
·Strength: Water drop bridge + rounded corner transition to eliminate stress concentration at sharp corners; the root of the mold core is enlarged with rounded corners to avoid corner chipping.
· Surface: The working belt is mirror polished, nitrided, and anti-stick aluminum to improve the appearance after anodization.
· CAE simulation: Use HyperXtrude/QForm to simulate flow rate, temperature, and stress in advance to reduce the number of mold trials and reduce mold repair costs.


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Frequently Asked Questions about Construction Profile Extrusion Molds

Construction profile extrusion molds often cause profile twisting, bending, and wavy deformation caused by uneven metal flow rates. The surface of the profile is prone to extrusion streaks, pitting, and aluminum sticking strains.

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